How to service and repair the intake manifold on Ford Fusion?

Service and repair of the intake manifold starts with positioning the vehicle on a hoist by selecting neutral gear. Perform this job after you disconnect the battery ground cable then remove the air cleaner outlet pipe. The generator air inlet duct requires bolt and nut removal while these parts must be tightened to 6 Nm (53 inch lbs.) when reattaching for service purposes. You should depress the locking ring to separate the brake booster vacuum supply tube from the intake manifold and also the evaporative emissions (EVAP) tube. Separate the two swirl control valve electrical connectors before removing the two pin-type wiring harness retainers together with the fuel rail insulator. The electrical connector pin-type retainer needs detachment and when equipped the seven screws and underbody cover must be removed. Vehicles with manual transaxle need two bolts removed while setting the clutch slave cylinder to the side with a torque of 22 Nm (16 ft. lbs.) for reinstallation. Secondary air injection (AIR) vehicle owners should unplug the electrical connector from the air pump then remove its retaining bolts before placing the pump aside and tightening the bolts to 30 Nm (22 ft. lbs.). The service begins with detachment of the vacuum hose from the intake manifold followed by radiator hose retaining clip release before removing the intake manifold lower bolt for installation torque to 18 Nm (13 ft. lbs.). You should disconnect the manifold absolute pressure (MAP) sensor along with the intake manifold runner control (IMRC) actuator and wire the oil pressure sender electrical connectors while detaching the pin-type retainers from the wiring harness before placing the wires to the side. Fasten the S-terminal wire and nut on the starter with 12 Nm torque (9 ft. lbs.) when reinstalling. Detaching the throttle body electrical connector allows you to remove the throttle body gasket before uninstalling the four retaining bolts which you should tighten up to 10 Nm (89 inch lbs.) during reinstallation. Detach the two different sizes of pin-type retainers from the intake manifold, detaching seven bolts to place the intake manifold safely out of the way, before accessing the crankcase vent hose clamp and EGR tube so you can tighten bolts to 18 Nm (13 ft. lbs.) when reinstalling. The install requires disconnection of the crankcase vent hose by releasing the clamp followed by removal of the knock sensor electrical connector pin-type retainer then exhaust gas recirculation tube and final reinstallation at 55 Nm (41 ft. lbs.). After discarding the manifold gaskets proceed with the reverse order of removal while installing fresh gaskets for the throttle body and intake manifold.

OEM Ford Fusion Intake Manifold

Engine Intake Manifold

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16 Intake Manifolds found

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Ford Fusion Intake Manifold Part Number: 9E5Z-9424-C
$141.98 MSRP: $206.67
You Save: $64.69 (32%)
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Replaces: 9E5Z-9424-A, 9E5Z-9424-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2020 Ford Fusion | Hybrid, Platinum, S, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L FLEX, 4 Cyl 2.5 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
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Ford Fusion Intake Manifold Part Number: CJ5Z-9424-G
$50.56 MSRP: $72.33
You Save: $21.77 (31%)
Ships in 1 Business Day
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Replaces: CJ5Z-9424-B, CJ5Z-9424-C, CJ5Z-9424-D
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2020, 2013 Ford Fusion | Platinum, S, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
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Ford Fusion Intake Manifold Part Number: DS7Z-9424-L
$74.31 MSRP: $108.17
You Save: $33.86 (32%)
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Replaces: DS7Z-9424-A, DS7Z-9424-F
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2020 Ford Fusion | Energi Platinum, Energi SE, Energi Titanium, Platinum, Platinum Hybrid, S, S Hybrid, SE, SE Hybrid, SEL, SEL Hybrid, Sport, Titanium, Titanium Hybrid | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L FULL HYBRID EV-GAS (FHEV), 4 Cyl 2.0 L GAS, 4 Cyl 2.0 L PLUG-IN HYBRID EV-GAS (PHEV), 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
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Ford Fusion Intake Manifold Part Number: BM5Z-9424-A
$127.79 MSRP: $196.67
You Save: $68.88 (36%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2014 Ford Fusion | S, SE, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS
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Ford Fusion Intake Manifold Part Number: FT4Z-9424-E
$77.29 MSRP: $112.50
You Save: $35.21 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Replaces: FT4Z-9424-A
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2017-2020 Ford Fusion | Platinum, S, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
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Ford Fusion Intake Manifold Part Number: CJ5Z-9424-E
$43.80 MSRP: $62.67
You Save: $18.87 (31%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2016 Ford Fusion | S, SE, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS
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Ford Fusion Intake Manifold, Upper Part Number: FT4Z-9424-D
$109.00 MSRP: $158.67
You Save: $49.67 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Manifold Assembly - Inlet
- Position: Upper
- Replaces: FT4Z-9424-C
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2016 Ford Fusion | S, SE, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS
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Ford Fusion Intake Manifold Part Number: DS7Z-9424-M
$121.37 MSRP: $176.67
You Save: $55.30 (32%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Replaces: DS7Z-9424-E, DS7Z-9424-G, DS7Z-9424-J, DS7Z-9424-C
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2014-2020 Ford Fusion | Platinum, S, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
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Ford Fusion Intake Manifold Part Number: DS7Z-9424-D
$216.79 MSRP: $318.33
You Save: $101.54 (32%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Manifold Assembly - Inlet
- Replaces: DS7Z-9424-B
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2020 Ford Fusion | Platinum, S, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS, 6 Cyl 2.7 L GAS
View related parts
Ford Fusion Intake Manifold Part Number: 3S4Z-9424-AM
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2009 Ford Fusion | S, SE, SEL | 4 Cyl 2.3 L GAS
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Ford Fusion Intake Manifold, Lower Part Number: 7T4Z-9424-C
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Lower
- Position: Lower
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | Sport | 6 Cyl 3.5 L GAS
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Ford Fusion Intake Manifold, Lower Part Number: 3F1Z-9424-AC
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Lower
- Position: Lower
- Replaces: 3F1Z-9424-AA
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2006-2009 Ford Fusion | SE, SEL | 6 Cyl 3.0 L GAS
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Ford Fusion Intake Manifold, Upper Part Number: 9L8Z-9424-A
$105.11 MSRP: $153.00
You Save: $47.89 (32%)
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Upper
- Position: Upper
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | SE, SEL | 6 Cyl 3.0 L FLEX
View related parts
Ford Fusion Intake Manifold, Lower Part Number: CT4Z-9424-B
Product Specifications
- Other Name: Manifold Assembly - Inlet
- Position: Lower
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2013-2016 Ford Fusion | S, SE, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 4 Cyl 2.5 L GAS
View related parts
Ford Fusion Intake Manifold, Lower Part Number: 9L8Z-9424-C
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Lower
- Position: Lower
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | SE, SEL | 6 Cyl 3.0 L FLEX
View related parts
Ford Fusion Intake Manifold, Upper Part Number: 7T4Z-9424-E
Product Specifications
- Other Name: Manifold Assembly - Inlet; Engine Intake Manifold, Upper
- Position: Upper
- Warranty: This genuine part is guaranteed by Ford's factory warranty.
Fits the following Vehicles:
- 2010-2012 Ford Fusion | Sport | 6 Cyl 3.5 L GAS

Ford Fusion Intake Manifold

OEM Intake Manifold boasts unmatched quality. Each part goes through full quality checks. They adhere to Ford's official factory standards. These steps remove flaws and inconsistencies. So you can get Intake Manifold with long life and a perfect fit. Come to our website and find genuine Ford Fusion parts. We keep a wide inventory of OEM Fusion parts at the highly affordable prices. It's easy to search, compare, and pick what you need. You'll love the clear info and simple checkout. We offer top-rated customer service, and we reply fast. We also ship promptly to ensure your order arrives on time.

The Intake Manifold of Ford Fusion vehicles acts an essential factor that has the responsibility of delivering the air or air/fuel mixture to the cylinders within a specific engine so as to enhance the power in relation to the performance of the engine. It is aimed at providing the optimal possible intake air, using a range of technologies inclusive of variable length intake manifold (VLIM) that seeks to optimize the intake tract length according to the loads experienced by the engine. In the past, the Ford Fusion intake manifolds were either made from cast iron or aluminum but as of late, they have adopted a more light-weighted plastic material composite which is always more efficient both in fuel consumption and the temperatures of the air for better combustion. The sensors that are incorporated in the intake manifold help in enhancing the monitoring of the performance of engines. In a nutshell, both the design and the materials used in the Ford Fusion intake manifold have received some improvements that significantly improves the efficiency as well as the power output of the vehicle.

Ford Fusion Intake Manifold Parts and Q&A

Intake Manifold
3S4Z-9424-AM
Q: How to service and repair the intake manifold on Ford Fusion?
A:
Service and repair of the intake manifold starts with positioning the vehicle on a hoist by selecting neutral gear. Perform this job after you disconnect the battery ground cable then remove the air cleaner outlet pipe. The generator air inlet duct requires bolt and nut removal while these parts must be tightened to 6 Nm (53 inch lbs.) when reattaching for service purposes. You should depress the locking ring to separate the brake booster vacuum supply tube from the intake manifold and also the evaporative emissions (EVAP) tube. Separate the two swirl control valve electrical connectors before removing the two pin-type wiring harness retainers together with the fuel rail insulator. The electrical connector pin-type retainer needs detachment and when equipped the seven screws and underbody cover must be removed. Vehicles with manual transaxle need two bolts removed while setting the Clutch Slave Cylinder to the side with a torque of 22 Nm (16 ft. lbs.) for reinstallation. Secondary air injection (AIR) vehicle owners should unplug the electrical connector from the air pump then remove its retaining bolts before placing the pump aside and tightening the bolts to 30 Nm (22 ft. lbs.). The service begins with detachment of the vacuum hose from the intake manifold followed by radiator hose retaining clip release before removing the intake manifold lower bolt for installation torque to 18 Nm (13 ft. lbs.). You should disconnect the manifold absolute pressure (MAP) sensor along with the intake manifold runner control (IMRC) actuator and wire the oil pressure sender electrical connectors while detaching the pin-type retainers from the wiring harness before placing the wires to the side. Fasten the S-terminal wire and nut on the starter with 12 Nm torque (9 ft. lbs.) when reinstalling. Detaching the Throttle Body electrical connector allows you to remove the throttle body gasket before uninstalling the four retaining bolts which you should tighten up to 10 Nm (89 inch lbs.) during reinstallation. Detach the two different sizes of pin-type retainers from the intake manifold, detaching seven bolts to place the intake manifold safely out of the way, before accessing the crankcase vent hose clamp and EGR Tube so you can tighten bolts to 18 Nm (13 ft. lbs.) when reinstalling. The install requires disconnection of the crankcase vent hose by releasing the clamp followed by removal of the Knock Sensor electrical connector pin-type retainer then exhaust gas recirculation tube and final reinstallation at 55 Nm (41 ft. lbs.). After discarding the manifold gaskets proceed with the reverse order of removal while installing fresh gaskets for the throttle body and intake manifold.