How to service the intercooler on Ford Excursion?

The charge air cooler servicing process starts by removing the radiator along with initial removal of the air cleaner element and the air cleaner front cover. The first step involves releasing the clamp to detach the charge air cooler (CAC) duct before unfastening the clamps for removing the CAC duct. You must then remove the two stud bolts before taking out the charge air cooler. A new charge air cooler installation will follow the steps for dismantling operations in reverse order.

How to service and repair the intercooler on Ford F-150?

Draining the coolant must be your first step before starting intercooler service or repair. First disconnect the two hoses from the intercooler by removing its cover. The next step involves unbolted the radiator before extracting the radiator from its position. You should follow the same procedure in reverse order for installing the radiator after removal steps.

OEM Ford Intercooler

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56 Intercoolers found

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Ford Intercooler Part Number: G1FZ-6K775-A
$538.10 MSRP: $790.17
You Save: $252.07 (32%)
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Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air; Charge Air Cooler
Fits the following Ford Models:
- Focus | 2016-2018 | RS | 4 Cyl 2.3 L GAS
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Ford Intercooler Part Number: CV6Z-6K775-A
$145.80 MSRP: $225.00
You Save: $79.20 (36%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Turbocharger Intercooler; Charge Air Cooler; Turbo Intercooler
Fits the following Ford Models:
- Escape | 2013-2016 | SE, SEL, Titanium | 4 Cyl 2.0 L GAS
- Focus | 2013-2018 | ST | 4 Cyl 2.0 L GAS
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Ford Intercooler Part Number: BL3Z-6K775-B
$412.02 MSRP: $646.00
You Save: $233.98 (37%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Turbocharger Intercooler; Charge Air Cooler; Turbo Intercooler
- Replaces: BL3Z-6K775-A
Fits the following Ford Models:
- F-150 | 2011-2012 | FX2, FX4, King Ranch, Lariat, Platinum, XL, XLT | 6 Cyl 3.5 L GAS
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Ford Intercooler Part Number: CK4Z-6K775-G
$280.91 MSRP: $412.50
You Save: $131.59 (32%)
Ships in 1-2 Business Days
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Product Specifications
- Replaces: CK4Z-6K775-A, CK4Z-6K775-E
Fits the following Ford Models:
- Transit-150 | 2015-2019 | Base, XL, XLT | 5 Cyl 3.2 L DIESEL
- Transit-250 | 2015-2019 | Base, PTV | 5 Cyl 3.2 L DIESEL
- Transit-350 | 2015-2019 | Base, XL, XLT | 5 Cyl 3.2 L DIESEL
- Transit-350 HD | 2015-2019 | Base, XL, XLT | 5 Cyl 3.2 L DIESEL
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Ford Intercooler Part Number: G3GZ-6K775-A
$238.93 MSRP: $372.17
You Save: $133.24 (36%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air; Charge Air Cooler
Fits the following Ford Models:
- Fusion | 2017-2020 | Platinum, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 2.0 L GAS, 6 Cyl 2.7 L GAS
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Ford Intercooler Part Number: FB5Z-6K775-B
$339.21 MSRP: $498.10
You Save: $158.89 (32%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Turbocharger Intercooler; Charge Air Cooler; Turbo Intercooler
- Replaces: BB5Z-6K775-A
Fits the following Ford Models:
- Explorer | 2012-2019 | Base, Limited, XLT | 4 Cyl 2.0 L GAS, 4 Cyl 2.3 L GAS
- Police Interceptor Utility | 2016-2019 | Base | 6 Cyl 3.5 L GAS, 6 Cyl 3.7 L FLEX, 6 Cyl 3.7 L GAS
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Ford Intercooler Part Number: AA5Z-6K775-B
$576.00 MSRP: $853.33
You Save: $277.33 (33%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air; Turbocharger Intercooler; Charge Air Cooler; Turbo Intercooler
- Replaces: AA5Z-6K775-A
Fits the following Ford Models:
- Flex | 2010-2019 | Limited, SEL, Titanium | 6 Cyl 3.5 L GAS
- Police Interceptor Sedan | 2013-2019 | Base | 6 Cyl 3.5 L GAS
- Taurus | 2010-2019 | SHO | 6 Cyl 3.5 L GAS
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Ford Intercooler Part Number: FB5Z-6K775-A
$431.30 MSRP: $633.33
You Save: $202.03 (32%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air; Turbocharger Intercooler; Charge Air Cooler; Turbo Intercooler
- Replaces: DB5Z-6K775-A
Fits the following Ford Models:
- Explorer | 2013-2019 | Base, Limited, Platinum, Sport, XLT | 6 Cyl 3.5 L GAS
- Police Interceptor Utility | 2014-2019 | Base | 6 Cyl 3.5 L GAS
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Ford Intercooler Part Number: DG9Z-6K775-C
$454.96 MSRP: $713.33
You Save: $258.37 (37%)
Ships in 1 Business Day
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Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air; Turbocharger Intercooler; Charge Air Cooler; Turbo Intercooler
- Replaces: DG9Z-6K775-A
Fits the following Ford Models:
- Fusion | 2013-2019 | Platinum, SE, SEL, Sport, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS, 6 Cyl 2.7 L GAS
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Ford Intercooler Part Number: LX6Z-6K775-A
$267.18 MSRP: $392.33
You Save: $125.15 (32%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air; Charge Air Cooler
Fits the following Ford Models:
- Escape | 2020-2023 | Platinum, SEL, ST-Line Elite, ST-Line Select, Titanium | 4 Cyl 2.0 L GAS
- Maverick | 2022-2023 | Lariat, XL, XLT | 4 Cyl 2.0 L GAS
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Ford Intercooler Part Number: DG9Z-6K775-B
$215.65 MSRP: $316.67
You Save: $101.02 (32%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air; Turbocharger Intercooler; Charge Air Cooler; Turbo Intercooler
Fits the following Ford Models:
- Fusion | 2013-2016 | SE, Titanium | 4 Cyl 1.5 L GAS, 4 Cyl 1.6 L GAS, 4 Cyl 2.0 L GAS
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Ford Cooler Part Number: DR3Z-6K775-A
$1318.50 MSRP: $1953.33
You Save: $634.83 (33%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air; Intercooler
Fits the following Ford Models:
- Mustang | 2013-2014 | Shelby GT500 | 8 Cyl 5.8 L GAS
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Ford Cooler Part Number: KR3Z-6K775-A
$897.19 MSRP: $1329.17
You Save: $431.98 (33%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air; Intercooler
Fits the following Ford Models:
- F-150 | 2023 | Raptor R | 8 Cyl 5.2 L GAS
- Mustang | 2020-2022 | Shelby GT500 | 8 Cyl 5.2 L GAS
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Ford Intercooler Part Number: PR3Z-6K775-B
$282.16 MSRP: $414.33
You Save: $132.17 (32%)
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Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air
- Replaces: PR3Z-6K775-A
Fits the following Ford Models:
- Mustang | 2024 | EcoBoost, EcoBoost Premium | 4 Cyl 2.3 L GAS
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Ford Intercooler Part Number: NB3Z-6C839-A
$279.66 MSRP: $410.67
You Save: $131.01 (32%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air
Fits the following Ford Models:
- Bronco | 2022-2023 | Raptor | 6 Cyl 3.0 L GAS
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Ford Intercooler Part Number: LK4Z-6K775-C
$344.59 MSRP: $506.00
You Save: $161.41 (32%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air
Fits the following Ford Models:
- Transit-150 | 2020-2023 | Base, PTV, XL, XLT | 6 Cyl 3.5 L GAS
- Transit-250 | 2020-2023 | Base, PTV | 6 Cyl 3.5 L GAS
- Transit-350 | 2020-2023 | Base, PTV, XL, XLT | 6 Cyl 3.5 L GAS
- Transit-350 HD | 2020-2023 | Base, PTV, XL, XLT | 6 Cyl 3.5 L GAS
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Ford Intercooler Part Number: CT4Z-6K775-A
$571.50 MSRP: $846.67
You Save: $275.17 (33%)
Ships in 1-3 Business Days
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Product Specifications
- Other Name: Turbocharger Intercooler; Charge Air Cooler; Turbo Intercooler
Fits the following Ford Models:
- Edge | 2012-2014 | Limited, SE, SEL | 4 Cyl 2.0 L GAS
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Ford Intercooler Part Number: DG1Z-6K775-A
$373.30 MSRP: $548.17
You Save: $174.87 (32%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air; Charge Air Cooler
Fits the following Ford Models:
- Special Service Police Sedan | 2014-2018 | Base | 4 Cyl 2.0 L GAS
- Taurus | 2013-2017 | Limited, SE, SEL | 4 Cyl 2.0 L GAS
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Ford Intercooler Part Number: LK4Z-6K775-B
$443.22 MSRP: $650.83
You Save: $207.61 (32%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air
Fits the following Ford Models:
- Transit-150 | 2020-2023 | Base, PTV, XL, XLT | 6 Cyl 3.5 L GAS
- Transit-250 | 2020-2023 | Base, PTV | 6 Cyl 3.5 L GAS
- Transit-350 | 2020-2023 | Base, PTV, XL, XLT | 6 Cyl 3.5 L GAS
- Transit-350 HD | 2020-2023 | Base, PTV, XL, XLT | 6 Cyl 3.5 L GAS
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Ford Intercooler Part Number: ML3Z-6K775-A
$299.64 MSRP: $440.00
You Save: $140.36 (32%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Cooler Assembly - Engine Charge Air
Fits the following Ford Models:
- F-150 | 2021-2023 | King Ranch, Lariat, Limited, Platinum, Police Responder, Raptor, SSV, Tremor, XL, XLT | 6 Cyl 2.7 L GAS, 6 Cyl 3.5 L FULL HYBRID EV-GAS (FHEV), 6 Cyl 3.5 L GAS

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Ford Intercooler

OEM Intercooler boasts unmatched quality. Each part goes through full quality checks. They adhere to Ford's official factory standards. These steps remove flaws and inconsistencies. So you can get Intercooler with long life and a perfect fit. Come to our website and find genuine Ford parts. We keep a wide inventory of OEM parts at the highly affordable prices. It's easy to search, compare, and pick what you need. You'll love the clear info and simple checkout. We offer top-rated customer service, and we reply fast. We also ship promptly to ensure your order arrives on time.

Ford Intercooler Parts and Q&A

Intercooler
6C3Z-6K775-A
Q: How to service the intercooler on Ford Excursion?
A:
The charge air cooler servicing process starts by removing the radiator along with initial removal of the air cleaner element and the air cleaner front cover. The first step involves releasing the clamp to detach the charge air cooler (CAC) duct before unfastening the clamps for removing the CAC duct. You must then remove the two stud bolts before taking out the charge air cooler. A new charge air cooler installation will follow the steps for dismantling operations in reverse order.
Intercooler
XL3Z-8K226-AA
Q: How to service and repair the intercooler on Ford F-150?
A:
Draining the coolant must be your first step before starting intercooler service or repair. First disconnect the two hoses from the intercooler by removing its cover. The next step involves unbolted the radiator before extracting the radiator from its position. You should follow the same procedure in reverse order for installing the radiator after removal steps.